
Hauling Operation Improvement in Mining Engineering
1st Edition
By Ali Soofastaei
Copyright Year ©
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Description
Book Description
Haulage is frequently one of the largest cost, energy, equipment, and safety exposures in surface mining. It is also one of the most complex operating systems to manage. A haulage operation is influenced by pit geometry, route design, road condition, grades, payload distribution, material density, shovel performance, dispatch decisions, operator behaviour, maintenance availability, weather, traffic interaction, tyre condition, fuel quality, sensor reliability, and production targets. Because these variables interact continuously, performance improvement requires more than local optimization of trucks or dispatch rules. It requires a systems approach. This book provides that systems approach. It presents haulage improvement as an integrated mining engineering discipline that combines operational excellence, road engineering, data governance, fleet analytics, safety management, maintenance reliability, energy management, and business value realization. The manuscript will guide readers from the fundamentals of haulage systems through to advanced methods such as machine learning, simulation, digital twins, autonomous haulage, electrification, and low-carbon operating strategies. The book is written for practitioners who need to make better decisions with imperfect data and real operational constraints. It explains how to structure cycle-time diagnostics, classify delays, interpret payload performance, evaluate queueing, identify road-related losses, reconcile fuel data, assess truck health, and link improvement opportunities to financial outcomes. It emphasizes that data and analytics are valuable only when they improve operational decisions, frontline routines, and accountable execution. A major theme of the book is the importance of reliable measurement. Many haulage improvement programs fail because the available data is incomplete, inconsistent, poorly governed, or disconnected from the realities of the mine. The book therefore devotes significant attention to fleet management systems, telemetry, sensor quality, timestamp alignment, data lineage, master data, KPI definitions, and cross-functional governance. This makes the book especially relevant to modern mines investing in digital transformation and AI-enabled operations.
Table of Contents
Chapter 1: Haulage as the Operating Backbone of Mining Chapter 2: Mining Haulage Systems, Equipment, and Operating Modes Chapter 3: Mine Planning, Fleet Sizing, and Production Interfaces Chapter 4: Haulage Performance Metrics and KPI Architecture Chapter 5: Data Sources, Sensor Reliability, and Haulage Data Governance Chapter 6: Cycle-Time Diagnostics, Delay Taxonomy, and Operational Loss Accounting Chapter 7: Payload, Queueing, Dispatch, and Truck-Shovel Matching Chapter 8: Haul Road Engineering, Maintenance, and Rolling Resistance Chapter 9: Fuel, Energy, and Emissions Management in Hauling Operations Chapter 10: Maintenance, Reliability, Tyres, and Component Life Chapter 11: Safety, Fatigue, Human Factors, and Operational Risk Chapter 12: Operating Discipline, Frontline Management, and Change Control Chapter 13: Advanced Analytics for Haulage Improvement Chapter 14: Simulation, Optimization, and Digital Twins for Mine Haulage Chapter 15: Autonomous, Electrified, and Low-Carbon Haulage Systems Chapter 16: Control Rooms, Decision Support, and Integrated Operating Centers Chapter 17: Economic Evaluation and Business Case Development Chapter 18: Implementation Roadmaps and Improvement Playbooks Chapter 19: Case Studies in Hauling Operation Improvement Chapter 20: The Future of Hauling Operations in Mining Engineering
Editor
Dr. Ali Soofastaei
Biography

​Dr. Ali Soofastaei is a global artificial intelligence (AI) projects leader, an international keynote speaker, and a professional author.
​He completed his Ph.D. and Postdoctoral Research Fellow at The University of Queensland, Australia, in the field of AI applications in mining engineering, where he led a revolution in the use of deep learning and AI methods to increase energy efficiency, reduce operation and maintenance costs, and reduce greenhouse gas emissions in surface mines. As a scientific supervisor, for many years, he has provided practical guidance to undergraduate and postgraduate students in mechanical and mining engineering and information technology.
Dr. Soofastaei has more than fifteen years of academic experience as an Assistant Professor and leader of global research activities. Results from his research and development projects have been published in international journals and keynote presentations; He has presented his practical achievements at conferences in the United States, Europe, Asia, and Australia. He has been involved in industrial research and development projects in several industries, including oil and gas (Royal Dutch Shell); steel (Danieli); and mining (BHP, Rio Tinto, Anglo American, and Vale). His extensive practical experience in the industry has equipped him to work with complex industrial problems in highly technical and multi-disciplinary teams. Dr. Soofastaei is working actively with some prestigious global publishers same as Mc Graw-Hill Education, Intech Open, Springer, and CRC Press as an author and academic editor.




